Refilling a Zippo lighter is a straightforward process that involves replenishing the lighter fluid in its cotton-filled fuel chamber. Here’s how you can do it step by step.
Step 1: Gather Your Materials
Before you start, ensure you have the following items:
- Zippo lighter fluid
- A small flathead screwdriver or a Zippo lighter insert removal tool (if needed)
- A cloth or paper towel to catch any spills
Step 2: Prepare Your Work Area
Find a well-ventilated area away from any flames or heat sources. Lay out the cloth or paper towel to protect the surface and catch any spills.
Step 3: Open the Zippo and Remove the Insert
Open the lid of the Zippo lighter and pull the metal insert out of the casing. The insert is where the fuel chamber and wick are located.
Step 4: Shake the Fuel Can and Uncap It
Shake the can of Zippo lighter fluid to ensure the fluid is well mixed. Uncap the fluid.
Step 5: Expose the Felt Bottom
On the bottom of the insert, you will see a felt pad. Pry the pad open or lift it to reveal the cotton filling beneath, which holds the fuel. In some models, the pad may have a small hole through which you can inject the fuel.
Step 6: Saturate the Cotton Filling with Lighter Fluid
Hold the lighter insert and apply the lighter fluid to the cotton filling. Do this slowly to allow the cotton to absorb the fluid and to avoid overfilling. You’ll know it’s full once the cotton won’t absorb any more fluid and it starts to pool.
Step 7: Wipe Any Spills
If you’ve spilled any lighter fluid, make sure to wipe it off the lighter insert and your hands with a cloth or paper towel.
Step 8: Let the Fluid Settle
Wait a minute or two to let the lighter fluid soak into the cotton and for any excess to evaporate.
Step 9: Replace the Insert and Test Your Lighter
Once the felt pad is back in place and you’ve cleaned any spills, slide the insert back into the lighter casing. Close the lighter, flip it upright, and open the lid. Strike the flint wheel to ensure it lights. It should light with a clean, steady flame.
Step 10: Store the Lighter Fluid Safely
Make sure to cap the lighter fluid and store it in a cool, dry place out of reach of children and pets.
Keep in mind that safety is paramount when handling lighter fluid, as it is highly flammable. Always refill your Zippo lighter in a safe environment and wash your hands thoroughly after the process.