Building a walk-in cooler for deer, especially one for storing harvested game, requires careful planning and some understanding of refrigeration. Whether you’re an avid hunter looking to store your game properly or you have a small commercial operation, a walk-in cooler is a great investment. Let’s go step by step on how to build one.
Planning Your Walk-in Cooler
Consider the following factors before you start building:
- Size Requirements: How many deer or other game do you plan to store at one time? This will dictate the size of your cooler.
- Location: Where will you place the cooler? It should be convenient for loading and unloading game, and must also be close to an electrical source if you’re using a refrigeration unit.
- Insulation: Proper insulation is crucial for maintaining the temperature inside the cooler. Determine the type and thickness of insulation you will need.
- Cooling System: You can use a traditional refrigeration system, or a cooler conversion kit, which can turn an air conditioner into a cooler to maintain the correct temperature.
- Budget: Pricing out your materials and cooling system ahead of time will give you a cost estimate to work within.
- Building Codes: Check your local building codes and regulations to ensure compliance.
Materials and Tools Needed
Here’s what you’ll typically need:
- Insulated panels or stud framing and insulation
- Refrigeration unit or air conditioner with a coolbot
- Door that seals properly
- Shelving or hanging rods to store the game
- Thermometer to monitor the temperature
- Electrical supplies
- Sealant and weather stripping
- Tools: Screwdriver, drill, saw, measuring tape, level, etc.
Building the Structure
Here’s how to construct the walk-in cooler:
- Foundation: Start with a solid, level floor that can support the weight of the cooler and the game inside. Concrete is a common choice.
- Walls and Ceiling: If using insulated panels, connect them according to the manufacturer’s instructions. If building from scratch, frame the walls and ceiling, then add insulation, and cover with a suitable interior surface, like metal or fiberglass panels. Ensure that all seams are well insulated and sealed.
- Door Installation: Install a commercial cooler door that seals tightly to prevent cool air from escaping.
- Install the Cooling System: Set up the refrigeration unit or adapt an air conditioner with a coolbot system, making sure it’s correctly installed and safe from any moisture or leaks.
- Electrical Work: Ensure that all electrical work is done according to code and by a qualified electrician.
- Interior Setup: Install shelving and hanging rods as needed for storing the game. Make sure they’re secure and able to hold the weight.
- Sealing: Seal off everything properly with weather stripping and sealant, checking for drafts.
- Temperature Control: Install a thermometer and ensure your cooler stays at the appropriate temperature (generally between 34°F and 40°F for storing game).
Maintenance and Safety Considerations
Once your walk-in cooler is up and running, keeping it well-maintained is crucial:
- Regularly check the temperature and ensure it remains consistent.
- Inspect the unit for any signs of wear or damage, especially to the insulation and door seal.
- Clean the interior regularly to prevent any buildup of bacteria.
- Make sure the electrical systems are checked periodically by a professional for safety.
Remember that while a DIY approach can save you money, the complexity of building a walk-in cooler might also warrant professional support, especially for the refrigeration aspect. Always prioritize safety and quality to ensure your game is kept in the best condition possible.